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What began as a casual effort to understand why racecars go round in circles wasting fuel became a lifetime's passion for this guy from Hyderabad. An MBA in Marketing Management, Vijay quit his budding, boring career as an Account Executive with an advertising agency in Bangalore and dabbled in entrepreneurship. A couple of failed ventures later, he decided to get back into advertising, but this time as a writer. Since then, he has pursued his passion for automobiles and racing by writing for popular automobile magazines like Indian Auto and Autocar. Sensing a need for a single source of information on Formula One racing, Vijay teamed up with schoolmate Krishna (Head of Sirez Infosystems) to develop the ultimate encyclopedia of Formula 1 - www.wheel2wheel.com. Vijay currently works with Saatchi & Saatchi, Delhi as Associate Creative Director and is also a regular Formula 1 columnist for Car India.

Dear Vijay Simha,

What is the gear mechanism in F1?

Shailesh Dhar

Dear Shailesh Dhar,

Ferdinand Porsche famously said, “The perfect race car crosses the finish line in first and then falls to pieces.” And that is the way F1 engines used to be, until the two races per engine rule.

Today’s F1 cars have highly automated gearboxes with drivers selecting gears via paddles fitted behind the steering wheel. These are called 'sequential' gearboxes. In principle, they are very similar to those of motorbikes, allowing gear changes to be made far faster than with the traditional ‘H’ gate selector. The only difference being that the gearbox selectors operate electrically, allowing for much faster and easier gear changes – it takes just 20 milliseconds to a shift.

The driver merely flips his fingers - a sophisticated electro-hydraulic system performs the actual gear change and throttle control, while he keeps his foot planted. Ferrari first introduced the system back in 1989.

The clutch used in a F1 gearbox is multi-plate carbon design measuring less than 100 mm in diameter and weighing less than 1 kg. Today the entire gearbox is made out of carbon fiber to improve efficiency.

The transmission is bolted directly to the back of the engine and incorporates a torque-biasing differential that works with traction control systems to ensure that the maximum amount of power is applied to the road. Most of the grid now runs seven-speed gearboxes.

During a grand prix weekend, every cog in the gearbox is replaced to remove even the minutest chance of failure. The gear ratios (the size of each cog) are also changed to suit each circuit’s characteristic. This is done by first adjusting the seventh / top gear in a way that the engine reaches the top rev limit only at the end of the longest straight. Then the lowest gear is selected, adjusted to give the best acceleration out of the slowest corners. The other rations between the seventh and the first are set at equal intervals. Apparently, it takes just about 40 minutes to change the whole set.

Vijay Simha

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Vijay Simha

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Vijay Simha is a regular F1 Columnist for Car India.

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